Kev cai txhuas extrusion profiles xa cov qauv tsim, thermal, thiab kaw cov kev daws teeb meem rau cov khoom siv thiab OEM cov rooj sib txoos. Tsim los ntawm kev ncaj qha kub extrusion siv precision steel tuag, cov profiles no tso cai cross-sectional geometry nrog optimized zog- rau- hnyav piv. Kev tsim khoom sib koom ua ke ISO 9001: 2015 tau ntawv pov thawj ntau-axis CNC machining, precision txiav, thiab ua haujlwm nto tiav kom tau raws li qhov xav tau ntawm engineering.
Technical Specifications
|
Parameter |
Specification Range |
Txheem / Tolerance |
|
Alloy Series |
6000 Series (6061, 6063, 6005, 6463) |
ASTM B221 / EN 755-2 |
|
Temper States |
T5, T6, T4 |
Cov cuab yeej cuab tam ua raws li ASTM B221 |
|
Profile Dimensions |
Circumscribing voj voog mus txog 350 mm |
Standard dimension kam rau ua: +/- 0.15 hli los yog ib DIN 1748 / EN 755-9 |
|
Phab ntsa Thickness |
Yam tsawg kawg 1.0 mm |
Nws txawv ntawm geometry thiab alloy flow ratio |
|
Txheem Lengths |
Mus txog 6.0 meters |
Txiav - mus rau - ntev ntev: +/- 0.5 mm |
|
Extrusion Xovxwm Tonnage |
600 UST rau 2,500 UST presses |
Direct extrusion muaj peev xwm |
Ntsiab nta
Optimized Hla -Sections:
Kev cai sab hauv ribbing thiab hollow chambers engineered los maximize structural rigidity thaum minimizing tag nrho los ua ke hnyav.
Integrated Fastening Channels:
T-slots, ntsia hlau chaw nres nkoj, thiab snap- haum cov yam ntxwv tsim ncaj qha rau hauv qhov profile tuag kom tshem tawm cov kauj ruam tom ntej.
Tight Dimensional Control:
Extrusion tuag kho thiab nyob rau hauv - kab quenching xyuas kom meej profile ncaj, angular raug, thiab tsawg twist.
Secondary Machining Npaj:
Profiles muab npaj rau CNC milling, tapping, counterboring, thiab deburring ib tus neeg siv khoom CAD cov ntaub ntawv.
Khoom siv & kev xaiv
Alloy xaiv
• Alloy 6063: Kev xaiv thawj zaug rau kev tsim vaj tsev thiab kev lag luam dav dav. Muab cov lus teb zoo kawg nkaus rau anodizing thiab zoo corrosion kuj. Extrudes rau hauv intricate, nyias-walled duab yooj yim.
• Alloy 6061: High structural zog thiab superior mechanical kev ua tau zoo. Qhov zoo tshaj plaws rau kev thauj khoom- cov kabmob thav duab, automation chassis, thiab cov khoom siv uas yuav tsum tau ua haujlwm hnyav CNC machining.
• Alloy 6005A / 6463: Xaiv rau siab -cov qauv kev xav tau los yog siab -gloss zoo nkauj trim daim ntaub ntawv.
Kev xaiv kho saum npoo
• Anodizing (Clear / Xim): Electrochemical oxide txheej. Standard thickness: 10 mus rau 25 um (Class II / I) rau corrosion kuj thiab hnav tiv thaiv.
• Powder Txheej: Electrostatic thermoset resin daim ntawv thov. Thickness: 60 mus rau 120 um hauv cov qauv RAL xim spectrum.
• Mill Finish: Raw extruded xeev nrog cov qauv kev lag luam nto zoo nkauj, ntxuav thiab degreased.
Kev tsim khoom
Tuag Design & Extrusion:Tooling simulation ua kom cov hlau tsis sib xws los ntawm kev cai steel tuag. Aluminium billets (6000 series) yog preheated thiab yuam los ntawm qhov tuag qhib ntawm kev kub siab nyob rau hauv kev tswj kub profiles.
Quenching & Straining:Profiles undergo inline dej los yog huab cua quenching rau xauv rau hauv mechanical temper zog, ua raws li mechanical stretcher leveling kom tshem tawm cov kev ntxhov siab sab hauv thiab kho qhov ncaj.
Precision txiav & CNC Machining:Automated saws txiav profiles kom ntev ntev. Multi-axis CNC machining chaw ua haujlwm milling, drilling, threading, thiab kawg-fab squaring.
Surface Finishing & Ntim:Profiles yog etched, anodized los yog hmoov-coated, tshuaj xyuas qhov tsis xws luag ntawm cov tshuaj pleev ib ce, thiab interleaved nrog tiv thaiv zaj duab xis los yog kev cai crating los tiv thaiv kev thauj mus los puas.
Kev Tswj Xyuas Zoo & Ntawv Pov Thawj
Kev Tswj Xyuas Zoo:Kev cog qoob loo tswj hwm los ntawm ISO 9001: 2015 thiab IATF 16949 kev tswj hwm kev ua haujlwm zoo kom ntseeg tau tias cov khoom sib xws.
Dimensional soj ntsuam:Coordinate Measuring Machines (CMM) thiab optical profile projectors txheeb xyuas qhov nyuaj hla -sectional kam rau ua rau 2D CAD cov ntaub ntawv.
Mechanical Testing:Kev ntsuam xyuas tensile, qhov pov thawj ntawm lub zog, thiab kev sim hardness (Brinell / Webster) ua rau cov qauv daim coupon rau ntau.
Surface & Coating Verification:Eddy tam sim no txheej thickness meters txheeb xyuas anodizing txheej tob; cross-hatch adhesion thiab gloss tests soj ntsuam cov hmoov txheej ua haujlwm.
Traceability:Tag nrho cov traceability khaws cia los ntawm raw cov ntaub ntawv pov thawj aluminium billet los ntawm extrusion thiab post-cov ntaub ntawv ua tiav.
Kev kho kom haum
Tus qauv thiab ntau lawm tuag engineered los ntawm cov neeg siv khoom STEP / IGES cov ntaub ntawv hauv 10 mus rau 14 hnub ua haujlwm.
Ua ntej-khoom kho vajtse (rivet txiv ntseej, threaded inserts, brackets) thiab sub- cov khoom sib dhos xa tuaj rau ib daim nqi ntawm cov ntaub ntawv.
Kev cai muag khoom bundling, tiv thaiv ua npuas ncauj sib cais, los yog siv zog ntoo export crates rau thoob ntiaj teb kev thauj mus los.
Daim ntawv thov
Industrial Automation:Tshuab guarding thav duab, linear guide mounts, conveyor structural rails, thiab robotic workcells.
Renewable Zog:Hnub ci vaj huam sib luag mounting rails, inverter vaj tsev, thiab cua turbine structural brackets.
Tsheb thauj mus los & Logistics:Kev lag luam tsheb sab hauv framing, tsheb txaj stiffeners, thiab railcar trim Cheebtsam.
Electronics & Enclosures:Thaum tshav kub kub dab dej, LED teeb pom kev zoo vaj tse, fais fab mov chassis, thiab khib-mount enclosures.
Ntim & Xa
Interleaved Txheej:Ua npuas ncauj cais los yog yas zaj duab xis wrapping ntawm txheej los tiv thaiv anodized thiab hmoov-coated finishes los ntawm puas.
Export-Qib Crating:Fumigated ntoo thawv los yog hlau tsis khov-framed crates tsim rau dej hiav txwv thiab huab cua freight containerization.
Cov ntsiab lus shipping:FOB, CIF, lossis DDP shipping xaiv tau koom tes nrog cov neeg xa khoom loj thoob ntiaj teb.
FAQ
Q: Dab tsi yog qhov tsawg kawg nkaus txiav txim kom muaj nuj nqis (MOQ) rau kev cai extrusion profiles?
A: MOQ feem ntau yog ntsuas los ntawm qhov hnyav dua li qhov suav suav, feem ntau pib ntawm 500 kg txog 1,000 kg ib qhov profile khiav mus rau offset kev cai tuag teeb thiab extrusion xovxwm stabilization.
Q: Dab tsi yog lub sijhawm ua haujlwm rau cov cuab yeej extrusion tshiab thiab kuaj thawj zaug?
A: Tus qauv tsim kev cai tuag, kev sim extrusion, thiab cov qauv xa tuaj siv sijhawm 15 mus rau 20 hnub ua haujlwm los ntawm kev pom zoo kos duab.
Q: Koj puas tuaj yeem muab cov ntaub ntawv nrog ua ntej -drilled qhov thiab CNC machining?
A: Yog. Peb ua haujlwm ntau-axis CNC machining chaw muaj peev xwm ntawm milling, tapping, countersinking, thiab precision txiav kom tshem tawm cov haujlwm thib ob ntawm koj qhov chaw.
Q: Dab tsi alloy kuv yuav tsum xaiv rau cov qauv thav duab uas xav tau siab rigidity?
A: Alloy 6061-T6 raug pom zoo rau kev siv cov khoom siv thauj khoom hnyav vim nws qhov tensile zoo dua thiab lub zog tawm los piv rau 6063.
Q: Yuav ua li cas koj tiv thaiv nto finishes thaum shipping?
A: Profiles yog interleaved nrog tiv thaiv yas zaj duab xis los yog foam spacers, bundled securely, thiab ntim rau hauv nruj corrugated cardboard thawv los yog ntoo crates.
Q: Cov ntaub ntawv dab tsi yog muab rau txhua qhov khoom xa tuaj?
A: Mill Test Reports (MTR) rau raw aluminium alloy, seem soj ntsuam cov ntaub ntawv, thiab Certificate of Conformance (CoC) yog muab rau txhua qhov kev txiav txim.
Thov ib daim Quote
Txhawm rau kom tau txais kev ntsuam xyuas kev lag luam thiab kev lag luam hais, xa koj cov ntsiab lus ntawm qhov project:
Upload ntaub ntawv:2D kos duab (PDF / CAD) thiab 3D qauv (STEP / IGES / SolidWorks) qhia qhov loj me.
Cov ntaub ntawv xav tau:Alloy series (piv txwv li, 6061-T6, 6063-T5) thiab nto tiav specification.
Ntim:Kwv yees txhua xyoo kom muaj nuj nqis thiab qhov ntau thiab tsawg ntawm cov khoom xa tuaj.
Kev Ua Haujlwm Thib Ob:Yuav tsum tau CNC machining, txiav tolerances, los yog kev pab cuam los ua ke.
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